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Eliminating The Bottlenecks In Manufacturing

June 19, 2023 | Business Transformation

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From changes in consumer demand to technological advancements, the manufacturing industry is part of a dynamic and ever-changing landscape. It is currently experiencing concerns related to inflation and economic uncertainty. Manufacturers continue to grapple with talent challenges that may limit the industry’s growth momentum. Moreover, supply chain issues including sourcing bottlenecks, global logistics backlogs, cost pressures, and cyberattacks will continue to be a challenge.

In 2023, it is predicted that there will be an increase in outsourced manufacturing to reduce operating costs and increase focus on core competencies. Additionally, supply chain disruptions are expected to continue, and the keys to successful supply chains moving forward are agility with strategic, proactive contingency planning, and supplier diversification.

The bottlenecks of growth and innovation

At its core, manufacturing is about innovation, as it builds economic capacity, bolsters workforces, and generates opportunity and growth. Today we’re seeing the industry undergo a once-in-a-century transformation driven by changing consumer demands, labour challenges, supply chain disruptions, technological advancements, and sustainability demands.

However, some of the current challenges faced by the manufacturing industry include concerns related to inflation and economic uncertainty, talent challenges, and supply chain issues including sourcing bottlenecks, global logistics backlogs, cost pressures, and cyberattacks.

Let’s look at some of these challenges in detail:

  1. Recruitment of employees
    With a rapidly aging workforce and a growing demand for skilled workers, companies are struggling to find and keep the talent they need to stay competitive. The shortage of skilled workers is leading to higher turnover rates and increased competition for top talent. This, in turn, is driving up costs for companies and hindering their ability to meet production demands.
  2. Inflation and economic uncertainty
    increasing prices and delayed shipments are wreaking havoc in every industry, and especially in manufacturing. Many manufacturers are now re-evaluating their suppliers and considering partnering with suppliers that lower the total cost of ownership. Some manufacturers are also nearshoring their suppliers to cut down on the distance (and cost) of procurement.
  3. Global logistics backlogs
    The major logistics disruptions create a ripple effect across global supply chains that ultimately cause goods to pile up in storage, impacting ships on their way to ports through diversion or being slowed down as they arrive at major transit hubs. These disruptions restrict global trade flows and limit access for businesses to import products and refill their stocks of inventory.
  4. Cyberattacks
    Cyberattacks can have a significant impact on the manufacturing industry. For instance, ransomware attacks on industrial infrastructure doubled throughout 2022 alone, with a potential systemic impact to supply deliveries. Cyberattacks may disrupt businesses and supply chains, offsetting the gains from digitalization and resulting in financial and productivity losses causing reputational damages.

How to keep driving economic growth

Despite these challenges, the manufacturing industry continues to be an essential part of the global economy. Manufacturers are finding new ways to innovate and adapt to these challenges, and there are many opportunities for growth and success in the years to come. With the right strategy, investment, and approach, manufacturers can continue to drive economic growth and create new opportunities for everyone.

Here are some approaches that can help address these challenges:

  1. Embrace technology and innovation
    To stay competitive, businesses should embrace technological advancements and innovations in manufacturing processes. This may involve adopting automation, robotics, IoT, and data analytics to improve productivity, quality, and efficiency. Exploring emerging technologies and implementing them strategically can provide a competitive edge.
  2. Invest in workforce development
    As manufacturing becomes more technologically advanced, investing in workforce development is crucial. This includes providing training and upskilling opportunities for employees to adapt to new technologies and processes. Additionally, fostering a culture of continuous learning and innovation can help employees stay engaged and adaptable in the face of change.
  3. Enhance supply chain resilience
    Businesses can mitigate the impact of supply chain disruptions by diversifying their supplier base, developing contingency plans, and building stronger relationships with key suppliers. Emphasizing transparency and collaboration within the supply chain can help identify vulnerabilities and develop robust risk management strategies.
  4. Focus on sustainability
    Incorporating sustainable practices into manufacturing operations can reduce costs, enhance brand reputation, and meet the growing demand for environmentally friendly products. Implementing energy-efficient processes, recycling initiatives, and responsible sourcing can contribute to long-term sustainability goals.
  5. Monitor global trade dynamics
    Given the impact of global trade on the manufacturing industry, businesses should closely monitor trade policies, tariff changes, and geopolitical factors that may affect their operations. Having contingency plans and alternative sourcing strategies in place can help navigate uncertainties and minimize disruptions.

We can help you accelerate growth and efficiency across the food value chain. If you’re ready to grow your business, let’s talk.

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